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Ecoshel Smart Shingle Assembly System

Tuesday, May 20th, 2014 at 1:29 pm

Ecoshel Logo

Who:

Bryan Kirkey, Owner of Ecoshel | John Belding, Director of the AMC | Dana Hodgkin, Owner of Progress Engineering

What:

Ecoshel is a company that produces cedar siding panels that utilize a unique, patented installation system that minimizes installation effort, waste, extra weight and materials, and extends shingle life.  Ecoshel’s owner, Brian Kirkey, wanted to move his company to the state of Maine to be closer to the supply of premium wood. Brian sought out the Maine Technology Institute for help and they referred him to the Advanced Manufacturing Center (AMC). Bryan met with the AMC staff and engineering student interns and discussed his plans and outlined what he wanted to accomplish; a state of the art manufacturing facility for his product in the State of Maine. The AMC’s capacity to support Ecoshel with innovative Engineering and Manufacturing services was instrumental in Bryan’s decision to move his manufacturing facility to the state. During a recent interview Bryan stated “(he) would have never come to the state if it weren’t for the AMC development facility here”. The AMC was tasked with the job of designing, building, and commissioning the prototype manufacturing assembly system which included custom turnkey equipment combined with existing technologies. The AMC sought out private industry partners like Dana Hodgkin, owner of Progress Engineering for additional system integration and controls support. Working with Ecoshel and Progress Engineering the AMC was able to develop a novel automated solution that can scan, optimize, and cut the raw lumber to produce a shingle every second with the specialized features unique to Ecoshel’s system. Once the shingles are made they are then assembled in to Ecoshel’s patented panels.

Ecoshel Assembly Diagram (Black)

Where:

Development, design, manufacturing, and testing took place at the Advanced Manufacturing Center on the University of Maine campus.

When:

Project completed on 6/27/14

How:

The AMC staff and engineering student interns worked with the client and suppliers by first building a 3D computer model of the entire assembly system layout, integrating standard wood industry equipment, and scanning technology from Progress Engineering.  The AMC staff and engineering student interns then focused on developing the new mechanical systems that were unique to the Ecoshell system and was able to create custom machinery and control cabinets. A, efficient punch machine was developed to notch the cedar panels without damaging them and modular ergonomic assembly pallets were developed so the shingles can be assembled together quickly and easily. The AMC had to meet strict production requirements involving accuracy and minimum rates of production. Upon completion of the project, the equipment will be shipped to Ashland, Maine where it will ultimately be operating in a brand new facility, built specifically for Ecoshel product production.

10 - Proceeds to Final Assembly 7 - Different sized panel hoppers seperate panels 6 - Trims edges to make straight (2) 4 - Aligns Boards

Why:

The Ecoshel project has stimulated the Maine economy, created over 11 new jobs and given even more invaluable experience to University of Maine Engineering students.

Press:

This project was featured in the Bangor Daily News, Fox Bangor News, and WABI TV 5.

For More Information:

Visit Ecoshel.com

Portable Ice Core Sampling Tool

Thursday, May 15th, 2014 at 1:46 pm

Chipmunk Drill CADChipmunk Drill Product

The AMC has worked with the Department of Earth and Climate Sciences and the Climate Change Institute to design a small, portable and efficient ice core extraction tool. The new drill offers a high level of portability and is designed to extract 50 cm samples that are 2 inches in diameter. The AMC was able to apply the knowledge from the Climate Change Institute to the geometry of the drill to ensure the absolute greatest level of efficiency. In addition, it was designed to have removable cutting blades to reduce costs and increase the life span of the drill. During the summer of 2014, the drill will be used to investigate the microstructure (size, shape and orientation of grains) of glacial ice. This is important because glaciers have a major potential to cause global sea level rise, and we still do not know all the reasons why glaciers will suddenly speed up or how large calving events (when large chunks of the glacier fracture and fall into the ocean) are initiated.

 

Candy Manufacturing System

Tuesday, August 13th, 2013 at 4:24 pm

IMG_1430  IMG_1187  2IMG_1436

 

When an entrepreneur came to the AMC and needed help developing a manufacturing process for a unique type of candy necklace, we were happy to help. This candy necklace was previously being made by hand, which took over half an hour to produce only one. After using the work station the AMC developed, one candy necklace could be made in about two minutes which increased productivity by 15x.  Do you have a sweet idea like this one but need help making it a reality? Contact the AMC at amc@maine.edu today and find out what we can do for you!

 

Retrofit Compressor Heads developed at the AMC

Thursday, August 1st, 2013 at 3:01 pm

High Performance Compressor Heads

 

 

These refrigeration compressor heads are an integral part of a proprietary retrofit system that is designed to increase refrigeration cycle capacity and decrease compressor load, reducing the power draw of the system by 30%.  By providing more work at less cost for systems already in the field, this client will be able to reach a larger market than new, more complex, and more expensive replacement systems will.