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Facilities Available for Use - Stock Prep/Refining

Stock preparation tanksStock preparation is a fundamental operation for any manufacturing process using fiber. At the PDC, we can take virtually any raw material from wood, agricultural residuals, or any plant or synthetic source – and produce a wide range of products. The pilot plant is fully equipped to perform all major areas of stock preparation, including size reduction, repulping, cleaning, screening, and refining.

Refining is a critical operation where the inherent properties of the paper are developed. The PDC has two double disc refiners (13-in.; 20-in.) both equipped with variable speed motors. The refiner loop is connected to several tanks for refining studies in the recirculation or single pass mode. A conical refiner is also available for use. The refiners allow for a range of refining prior to papermaking as well as for a comparison of the benefits provided by each type of machine.

Our high capacity refiner loop allows users to test fiber refining techniques at industrial scale, with greater control over process variables. The various refining designs available at the PDC represent the majority of those currently used in the industry and are used to compare fiber quality, refining equipment, and process variables. Results can then be evaluated in the PDC’s well-equipped testing labs.

Pulp impurities arising from wood or external sources can be separated based on size, shape, specific gravity, and specific surface differences. Centrifugal cleaners are arranged to allow for performance evaluation under typical operating conditions and a pressure screen can remove over-size foreign bodies. Our Centri-sorter can be operated under a wide variety of conditions.

Potential Studies

  • Refiner Optimization
  • Series versus Parallel Refining Configuration
  • Independent Control of Specific Energy and Intensity
  • Cleaner Optimization
  • Full Processing of Secondary Fibers

Stock Preparation Equipment

  • Hydrapulpers – bench and pilot scale
  • Stock tanks (5) – interconnected and agitated
  • Double disc refiners – 13”, 16”, 20”
  • Conflo conical refiner
  • Hollander beater
  • Ink removal cleaner
  • Combination cleaner
  • Forward & reverse flow cleaners
  • Twin wire press
  • Deflaker
  • Centrifugal screen
  • Flotation cells – bench and pilot scale
  • Machine chest
  • Blend chest

 Capabilities

  • Refiner Optimization
  • Series versus Parallel Refining Configuration
  • Independent Control of Specific Energy and Intensity
  • Cleaner Optimization
  • Full Processing of Secondary Fibers

To begin working with us, please visit our Planning Your Project page.


To find out more about our organization and how to work with us, please refer back to our Home page.   To learn more about papermaking at the PDC, please continue on to the Next Page.

 


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